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Saturday, August 21, 2010

The Switching Power Supply





    If there is any one component that is absolutely vital to the operation of a computer, it is the power supply. Without it, a computer is just an inert box full of plastic and metal. The power supply converts the alternating current (AC) line from your home to the direct current (DC) needed by the personal computer. In this article, we'll learn how PC power supplies work and what the wattage ratings mean. 

   In a personal computer (PC), the power supply is the metal box usually found in a corner of the case. The power supply is visible from the back of many systems because it contains the power-cord receptacle and the cooling fan.
Power supplies, often referred to as "switching power supplies", use switcher technology to convert the AC input to lower DC voltages. The typical voltages supplied are:
  • 3.3 volts
  • 5 volts
  • 12 volts 
  
ATX12V 2.0 is a novel common ATX standard, use 24 pin connector.







     Changes to ATX standard were made to support 75 watt PCI Express requirements. New ATX v 2.x uses new connector, but most motherboards nowdays allow to use an old ATX v 1.x power supply with 20 pin connector - it connects to 24 pin motherboard receptacle.
Pin Name   Color Description
1 3.3V   Orange +3.3 VDC
2 3.3V   Orange +3.3 VDC
3 COM   Black Ground
4 5V   Red +5 VDC
5 COM   Black Ground
6 5V   Red +5 VDC
7 COM   Black Ground
8 PWR_OK   Gray Power Ok is a status signal generated by the power supply to notify the computer that the DC operating voltages are within the ranges required for proper computer operation (+5 VDC when power is Ok)
9 5VSB   Purple +5 VDC Standby Voltage (max 10mA)
10 12V   Yellow +12 VDC
11 12V   Yellow +12 VDC
12 3.3V   Orange +3.3 VDC
13 3.3V   Orange +3.3 VDC
14 -12V   Blue -12 VDC
15 COM   Black Ground
16 /PS_ON   Green Power Supply On (active low). Short this pin to GND to switch power supply ON, disconnect from GND to switch OFF.
17 COM   Black Ground
18 COM   Black Ground
19 COM   Black Ground
20 -5V   White -5 VDC  (this is optional on newer ATX-2 supplies, it is for use with older AT class expansion cards and can be omitted on newer units)
21 +5V   Red +5 VDC
22 +5V   Red +5 VDC
23 +5V   Red +5 VDC
24 COM   Black Ground
 
 
/PSON activated by pressing and releasing the power button while the power supply is in standby mode. Activating /PSON connects the power supply?s /PSON input to ground, 
thereby switching the power supply to full-on condition. 
 


      The 3.3- and 5-volts are typically used by digital circuits, while the 12-volt is used to run motors in disk drives and fans. The main specification of a power supply is in watts. A watt is the product of the voltage in volts and the current in amperes or amps. If you have been around PCs for many years, you probably remember that the original PCs had large red toggle switches that had a good bit of heft to them. When you turned the PC on or off, you knew you were doing it. These switches actually controlled the flow of 120 volt power to the power supply. 

­­    Today you turn on the power with a little push button, and you turn off the machine with a menu option. These capabilities were added to standard power supplies several years ago. The operating system can send a signal to the power supply to tell it to turn off. The push button sends a 5-volt signal to the power supply to tell it when to turn on. The power supply also has a circuit that supplies 5 volts, called VSB for "standby voltage" even when it is officially "off", so that the button will work. See the next page to learn more about switcher technology.

Switcher Technology

 In this photo you can see three small transformers (yellow) in the center. To the left are two cylindrical capacitors. The large finned pieces of aluminum are heat sinks. The left heat sink has transistors attached to it. These are the transistors in charge of doing the switching -- they provide high-frequency power to the transformers. Attached to the right heat sink are diodes that rectify AC signals and turn them into DC signals



      Prior to 1980 or so, power supplies tended to be heavy and bulky. They used large, heavy transformers and huge capacitors (some as large as soda cans) to convert line voltage at 120 volts and 60 hertz into 5 volts and 12 volts DC.
     The switching power supplies used today are much smaller and lighter. They convert the 60-Hertz (Hz, or cycles per second) current to a much higher frequency, meaning more cycles per second. This conversion enables a small, lightweight transformer in the power supply to do the actual voltage step-down from 110 volts (or 220 in certain countries) to the voltage needed by the particular computer component. The higher-frequency AC current provided by a switcher supply is also easier to rectify and filter compared to the original 60-Hz AC line voltage, reducing the variances in voltage for the sensitive electronic components in the computer.
      A switcher power supply draws only the power it needs from the AC line. The typical voltages and current provided by a power supply are shown on the label on a power supply. 

   Switcher technology is also used to make AC from DC, as found in many of the automobile power inverters used to run AC appliances in an automobile and in uninterruptible power supplies. Switcher technology in automotive power inverters changes the direct current from the auto battery into alternating current. The transformer uses alternating current to make the transformer in the inverter step the voltage up to that of household appliances (120 VAC). 

Power Supply Standardization

    Over time, there have been at least six different standard power supplies for personal computers. Recently, the industry has settled on using ATX-based power supplies. ATX is an industry specification that means the power supply has the physical characteristics to fit a standard ATX case and the electrical characteristics to work with an ATX motherboard. 

    PC power-supply cables use standardized, keyed connectors that make it difficult to connect the wrong ones. Also, fan manufacturers often use the same connectors as the power cables for disk drives, allowing a fan to easily obtain the 12 volts it needs. Color-coded wires and industry standard connectors make it possible for the consumer to have many choices for a replacement power supply. 

    Advanced Power Management (APM) offers a set of five different states that your system can be in. It was developed by Microsoft and Intel for PC users who wish to conserve power. Each system component, including the operating system, basic input/output system (BIOS), motherboard and attached devices all need to be APM-compliant to be able to use this feature. Should you wish to disable APM because you suspect it is using up system resources or causing a conflict, the best way to do this is in the BIOS. That way, the operating system won't try to reinstall it, which could happen if it were disabled only in the software.

  
Power Supply Wattage

    A 500-watt switching power supply will not necessarily use more power than a 350-watt supply. A larger supply may be needed if you use every available slot on the motherboard or every available drive bay in the personal computer case. It is not a good idea to have a 350-watt supply if you have 350 watts total in devices, since the supply should not be loaded to 100 percent of its capacity.
According to PC Power & Cooling, Inc., some power consumption values (in watts) for common items in a personal computer are:
PC Item Watts
Accelerated Graphics Port (AGP) card or PCI-Express  port 20 to 35W
Peripheral Component Interconnect (PCI) card 5W
small computer system interface (SCSI) PCI card or SATA 20 to 25W
floppy disk drive 5W
network interface card 4W
16X DVDD-ROM drive 10 to 25W
DDRAM 10W per 128M
5200/7200 RPM Integrated Drive Electronics (IDE/SATA) hard disk drive 20 to 11W
7200 RPM IDE/SATA hard disk drive 15 to 50W
Motherboard (without CPU or RAM) 20 to 30W
2.6 GHz MHz Pentium D 65W
2.5 GHz Core 2 DUO 65W
2.6 GHz Celeron D 45W
2 GHz Athlon 45W

    Power supplies of the same form factor ("form factor" refers to the actual shape of the motherboard) are typically differentiated by the wattage they supply and the length of the warranty.

Power Supply Problems

    The PC power supply is probably the most failure-prone item in a personal computer. It heats and cools each time it is used and receives the first in-rush of AC current when the PC is switched on. Typically, a stalled cooling fan is a predictor of a power supply failure due to subsequent overheated components. All devices in a PC receive their DC power via the power supply.
A typical failure of a PC power supply is often noticed as a burning smell just before the computer shuts down. Another problem could be the failure of the vital cooling fan, which allows components in the power supply to overheat. Failure symptoms include random rebooting or failure in Windows for no apparent reason. 

    For any problems you suspect to be the fault of the power supply, use the documentation that came with your computer. If you have ever removed the case from your personal computer to add an adapter card or memory, you can change a power supply. Make sure you remove the power cord first, since voltages are present even though your computer is off. 

Power Supply Improvements

    Recent motherboard and chipset improvements permit the user to monitor the revolutions per minute (RPM) of the power supply fan via BIOS and a Windows application supplied by the motherboard manufacturer. New designs offer fan control so that the fan only runs the speed needed, depending on cooling needs. 

    Recent designs in Web servers include power supplies that offer a spare supply that can be exchanged while the other power supply is in use. Some new computers, particularly those designed for use as servers, provide redundant power supplies. This means that there are two or more power supplies in the system, with one providing power and the other acting as a backup. The backup supply immediately takes over in the event of a failure by the primary supply. Then, the primary supply can be exchanged while the other power supply is in use. 


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